Wednesday, February 2, 2011

Poker Table Day 3-More rail work, snow breaks, and starting the playing surface

The third day was a lot like the 2nd, but I had a lot more time thanks to the snow. That’s a snow drift up to our window. We got 18 inches but it was 4 feet in some places. It was my first “snow day” from work in about 4 years.

IMG_6768



Since the rail was designed to be basically the same cut repeated, I just had to do the repetition.

Here, I have most of the cuts completed, and am ready to start gluing and screwing. But first, I drilled several holes and used long nails to align everything. Gluing and screwing is done one layer at a time, and I didn’t want to gradually get myself off track.

IMG_6763



Here, I’m about to screw in the last layer. Note the nail and the piloted screw hole. I found that I got a tighter fit if I clamped next to the screw I was putting in.IMG_6786



Snow is also a good excuses for letting glue dry. We thought we’d be stuck in our neighborhood for weeks, but a plow came by about an hour after this picture. So, I was able to use gas powered tools today too.

IMG_6774



Here’s the glued rail on top of the base with the playing surface (yet to be cut) on top of the base.IMG_6789



T-nuts being installed to the rail to allow it to later be installed to the base. t-nuts are used because after the rail is upholstered, I won’t have access to the nut.

IMG_6791



Now it’s time to cut the playing surface and racetrack. These are cut out of the same piece of wood. There is a lot of writing on the wood here because I was trying to figure out how far apart the cup holders should go so they’re equally spaced. I had to break out some geometry to figure it all out. In this picture, you can also see the t-bolts in the playing surface area.

IMG_6792

No comments: