Now that I have purchased everything, it’s time to start.
The first thing I want to do is cut out the pieces of the rail. The rail is going to be made up of 4 sheets of 3/4'” MDF and 1 sheet of 1/2”. I initially only wanted it to be 3 sheets of 3/4, but later realized I needed a 4th. I made the 4th layer out of scrap, but it turned out well.
First I made a “Trammel” to guide my jig saw around the curves.
Then I realized that the blade I was using was too dull, and that allowed the blade to angle a bit as I went around the curve. I went to a rougher blade and that made it better. In hindsight, it would have probably been better to use a router for this part, but for a first table it turned out OK.
Here’s the outer cut of the base. Next I did the first layer of the rail, which required a similar outer cut followed by an inner cut. This required my saw guide.
Below, you can see the groove left by the cut from the circular saw (and all of the dust). Here, I’m about to cut the inner curved part of the rail.
As you can see, it’s not a perfect science (at least not for me), but I’m expecting the upholstery to cover up any flaws.
Watch where you’re cutting dummy…
Here’s the progress at the end of day 1. Can you see where this is going?
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